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Calcium Grease Plant

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Calcium Grease Plant Specification

Condition
New

Power
65 kW

Product Type
Grease Plant

General Use
Production of Calcium Grease

Material
Mild Steel / Stainless Steel

Capacity
Up to 10,000 Kg/Batch

Weight (kg)
8000

Computerized
Yes

Automatic
Yes

PLC Control
Available

Mixer Type
Planetary Mixer

Shaft
Twin Shaft

Drive Type
Gearbox Drive

Voltage
440 V

Motor
Heavy-duty Electric Motor

Dimension (L*W*H)
6500 mm x 3000 mm x 3200 mm

Feature
Corrosion Resistant, High Output, Low Maintenance

Color
Grey & Blue

Lubrication System
Automatic Lubrication

Installation Service
On-site Installation & Commissioning

Batch Cycle Time
6-8 hours

Noise Level
Below 75 dB

Grease Type Supported
Calcium, Lithium, Sodium-based Greases

Control Panel
Touch Screen Interface

Application
Automotive, Industrial Lubrication

Safety Features
Auto Shut-off, Emergency Stop, Overload Protection

Heating System
Steam or Thermic Fluid Heated Jacket

Cooling System
Integrated Cooling Coils

Calcium Grease Plant Trade Information

Payment Terms
Letter of Credit (L/C), Letter of Credit at Sight (Sight L/C), Telegraphic Transfer (T/T), Cheque

Main Domestic Market
All India

About Calcium Grease Plant

Specifications

Minimum Order Quantity	1 Piece
Capacity	50 ltr to 50000 ltr
Design Type	Customized, Standard
Automation Grade	Automatic
Brand	prakash
Power Consumption	100hp
Power Source	3 phase
Size/Dimension	as per requirement
Country of Origin	Made in India

Efficient Production Capabilities

Designed for maximum output, this plant can process up to 10,000 Kg of grease per batch, with each cycle taking 6 to 8 hours. The integrated heating (steam or thermic fluid) and cooling systems ensure precise temperature control throughout the process, optimizing grease consistency and quality.

Advanced Automation and Safety Features

The computerized and automatic operation, complemented by PLC control and a touch screen interface, allows users to manage every aspect of production efficiently. Multiple safety measures, such as auto shut-off, emergency stop, and overload protection, help safeguard personnel and equipment during operation.

Versatile Grease Manufacturing Applications

Supporting calcium, lithium, and sodium-based grease types, the plant serves a broad range of applications. It is widely used in automotive and industrial lubrication, offering reliable and high-performance greases for demanding machinery.

FAQs of Calcium Grease Plant:

Q: How does the integrated heating system enhance grease production efficiency?

A: The plants heating jacket, powered by steam or thermic fluid, maintains optimal temperature levels during mixing and saponification. This results in uniform heating, accelerated chemical reactions, and ensures consistent grease quality and efficient batch completion.

Q: What is the process for manufacturing grease in this plant?

A: Grease production is achieved through batch processing, where base oils, soap precursors, and additives are mixed in a twin-shaft planetary mixer. The heating system facilitates saponification, while cooling coils regulate post-reaction temperatures. Automatic lubrication ensures smooth operation, and PLC controls monitor each production stage.

Q: When is on-site installation and commissioning available?

A: On-site installation and commissioning are offered upon purchase. Experienced engineers will install the plant, integrate it with existing facilities, conduct trial runs, and provide operational training to ensure seamless startup and optimal performance.

Q: Where can the Calcium Grease Plant be installed?

A: Due to its substantial dimensions and weight, the plant is ideal for installation in dedicated industrial environments such as factories, lubricant production facilities, or large-scale manufacturing units, particularly in India or regions supported by the suppliers network.

Q: What types of grease can be produced with this plant?

A: The plant supports production of calcium, lithium, and sodium-based greases, which are commonly used for automotive components, bearings, chassis lubrication, and general industrial machinery maintenance.

Q: How does the automatic lubrication system benefit the operation?

A: Automatic lubrication reduces manual intervention, ensures consistent mixer performance, prevents wear and tear on moving components, and helps maintain low maintenance costs and high operational longevity.

Q: What are the key benefits of using this plant for grease manufacturing?

A: Key advantages include high output capacity, precise temperature control, low operational noise, robust corrosion-resistant construction, advanced automation, and comprehensive safety features, all contributing to efficient, safe, and cost-effective grease production.

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