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Grease Plant

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Grease Plant Specification

Power
20-100 kW (Depending on capacity)

Condition
New

Product Type
Grease Manufacturing Plant

General Use
Industrial Grease Production

Material
Stainless Steel 304 / 316

Capacity
500 kg to 5000 kg per batch

Weight (kg)
Varies as per model (Approx. 1500 kg - 12500 kg)

Computerized
Yes

Automatic
Yes

PLC Control
Available

Mixer Type
Planetary / Sigma Mixer

Shaft
Hardened & Ground Alloy Steel Shaft

Drive Type
Gearbox Driven

Voltage
380-440 V, Three Phase

Motor
Heavy Duty Electric Motor

Dimension (L*W*H)
Customized as per plant model

Feature
High Efficiency, Energy Saving, Fully Automated

Color
Industrial Grey / Customized

Reaction Vessel Type
Jacketed with Insulation

Heating System
Thermic Fluid / Steam / Electric, Customized

Vacuum System
Inbuilt Vacuum Pump for Deaeration

Installation Support
Onsite Installation and Training Provided

Noise Level
Below 80 dB

Batch Time
4-8 Hours (Depending on Batch Size and Type of Grease)

Discharge System
Bottom Outlet Valve / Pump

Process Temperature Range
Up to 260°C

Lubricant Compatibility
Suitable for Various NLGI Grades

Automation Level
Semi-Automatic/ Fully Automatic (as per requirement)

Agitator Speed
Variable Frequency Drive (VFD) Controlled

Compliance
CE Marked / As per Industry Standards

Safety Features
Automatic Pressure Relief, Emergency Stop

Oil Circulation System
Automatic with Filters

Control Panel
Fully Automated with Touchscreen Display

Expansion Option
Modular Plant Option Available

Cooling System
Integrated Cooling Coils or Jacket

Grease Plant Trade Information

Payment Terms
Letter of Credit (L/C), Letter of Credit at Sight (Sight L/C), Telegraphic Transfer (T/T), Cheque

Main Export Market(s)
Middle East, Africa, Western Europe, Asia, Eastern Europe

Main Domestic Market
All India

About Grease Plant

We are one of the leading manufacturer, exporter and supplier of Turnkey Grease Plants and Turnkey Lube Oil plants. The highly functional & durable array offered by us is widely used in areas such as petroleum industry, refineries and power plants.

Prakash Industries manufactures plant for wide range of greases such as Lithium, Calcium, Soda, Aluminium complex, Polyurea, Synthetic and speciality greases. We employ highly experienced partners and Grease technologists who have hands on plant experience for manufacturing quality greases based on NLGI specifications. our dedicated team of engineers works closely with our customers to ensure that the entire process of setting up the plant is made simple.

We supply Grease Manufacturing Plants in India for manufacturing various types of greases with the help of distinguished equipment, which is typically used in areas where continuous supply of oil cannot be retained as open bearings or gears.

Advanced Heating and Automation

This grease manufacturing plant integrates superior thermal management using thermic fluid, steam, or electric heating systems. Full process automation via PLC and a touchscreen control panel streamlines operations, while variable-frequency drive-controlled agitators and automated oil circulation ensure consistent product quality. The modular design enables easy scaling as production needs evolve.

Robust Safety and Compliance

Safety is at the forefront with automatic pressure relief, emergency stop features, and comprehensive temperature controls up to 260C. The plant meets CE safety standards and industry norms, delivering peace of mind during continuous operation. Stainless steel construction and robust design ensure long-term durability and easy maintenance.

Comprehensive Support and Customization

Every plant is tailored to specific industrial requirements. Onsite installation and operator training are provided, ensuring smooth commissioning and start-up. With options for semi or fully automatic operation, various mixer types, and capacity ranges, the system is adaptable for diverse grease formulations and batch sizes.

FAQs of Grease Plant:

Q: How does the grease plants heating system work and what options are available?

A: The plant uses advanced heating via thermic fluid, steam, or electric sources, depending on production requirements and site utilities. These systems efficiently manage reaction temperatures up to 260C, giving flexibility for various grease formulations.

Q: What is the typical batch processing time and what factors affect it?

A: Batch processing time ranges from 4 to 8 hours, influenced by batch size and the specific type of grease being produced. Factors like heating method and formulation complexity also play a role in processing duration.

Q: Where is this grease production plant typically installed and is customization for space possible?

A: The plant is intended for installation at industrial or manufacturing facilities. Each system is customized in dimension and layout to fit available space and operational flow; onsite installation support ensures optimal integration.

Q: What automation and control technologies are integrated into the plant?

A: The plant is equipped with a PLC-controlled system, a user-friendly touchscreen display, and options for fully or semi-automatic operation. Key processes like agitation, vacuum deaeration, temperature, and oil circulation are all automated for consistent output and minimal manual intervention.

Q: How does the plant ensure product quality and operational safety?

A: A combination of automated vacuum deaeration, variable agitator speeds, pressure relief mechanisms, and emergency stops safeguards both the process and personnel. High-grade stainless steel construction and integrated filtration further guarantee product purity and equipment reliability.

Q: What kinds of grease can be manufactured and what capacities are available?

A: The plant is suitable for producing various NLGI grades of lubricating grease. Batch capacities range from 500 kg to 5000 kg, with modular expansion possible for increased production.

Q: What benefits do users gain from choosing this fully automated grease plant?

A: Users benefit from energy-efficient, high-output production with consistent quality, reduced labor requirements, and compliance with CE and industry standards. Onsite installation, operator training, and modular expansion also support long-term operational growth.

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